Boeing 787 Composite Repair for Aircraft Structure Technicians

  • Course ID
    ATS2090
  • Duration
    10 days
  • Calendar 2025

Meets EASA, FAA and OEM SRM Standards

Boeing 787 Composite Repair for Aircraft Structure Technicians

Composites on another level

This course empowers aircraft structure engineers with the capability to conduct inspections and repairs on the Boeing 787 aircraft structure, including the fuselage skin and stringers. Participants will delve into understanding the repair design criteria for these components.

Specifically designed to equip participants with essential skills and vital knowledge, the course enables them to submit bolted and bonded composite repair requests to Boeing, especially for damages surpassing the limitations outlined in the B787 SRM (Structural Repair Manual). The course strikes a balance between theoretical insights, practical demonstrations, and skills training. The extensive hands-on lab exercises involve working with fibers and liquid epoxy to explore the effects of orientation, balance, and symmetry in a laminate. Additionally, participants will gain a comprehensive understanding of fundamental vacuum bagging, bleeder & breather concepts.

An in-depth comprehension of composite materials is emphasized to the extent that participants can understand and analyze repair designs. By completing this composite training program, participants acquire proficiency in Source Documents Review, Composite Structure Classification, Repair Categories, and intricate knowledge of composite repair design and criteria. It's noteworthy that all repairs during the practical training strictly adhere to the guidelines outlined in the Boeing 787 Structural Repair Manual.

This course includes

  • 55 Practical Hours
  • 25 Theoretical Hours
  • Theoretical Assignments
  • Practical Assessments
  • Personal Protection Equipment
  • Access to the ACRATS E-learning Platform
  • Task Logbook
  • Certificate of Achievement

Training Calendar 2025

Learning Objectives And Topics

Learning objectives are to be achieved through the following modules:

1.      Introduction to composites

2.      Definitions and applications

3.      Health, safety and environment

4.      Facilities, tooling and equipment

5.      Material handling and storage

6.      Reading technical drawings

7.      Reinforced fibers

8.      Matrix systems, resin & adhesives

9.      Material handling and storage

10.  Vacuum bagging (incl. DVD process)

11.  Hot bonder and thermal survey

12.  Machining of composites structures

13.  Composite Materials Review

14.  Introduction to B787 aircraft composite structures

15.  B787 Composite structure classification

16.  B787 specific repair material requirements

17.  Structural design considerations

18.  Inspection techniques, damage Assessment & damage mapping

19.  Loads and stresses on Composite Structures

20.  Composite bonded Repair Process Analysis

21.  Composite bolted Repair Process Analysis

22.  Quick Composite Repair (QCR)

23.  Hands-on practical exercises bonded repairs (In accordance with SRM chapter 51-73: wet lay-up and prepreg)

24.  Hands-on practical exercises bolted repairs (In accordance with SRM chapter 51-73)

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