Meets EASA, FAA and OEM SRM Standards
Composites on another level
This course empowers aircraft structure engineers with the capability to conduct inspections and repairs on the Boeing 787 aircraft structure, including the fuselage skin and stringers. Participants will delve into understanding the repair design criteria for these components.
Specifically designed to equip participants with essential skills and vital knowledge, the course enables them to submit bolted and bonded composite repair requests to Boeing, especially for damages surpassing the limitations outlined in the B787 SRM (Structural Repair Manual). The course strikes a balance between theoretical insights, practical demonstrations, and skills training. The extensive hands-on lab exercises involve working with fibers and liquid epoxy to explore the effects of orientation, balance, and symmetry in a laminate. Additionally, participants will gain a comprehensive understanding of fundamental vacuum bagging, bleeder & breather concepts.
An in-depth comprehension of composite materials is
emphasized to the extent that participants can understand and analyze repair
designs. By completing this composite training program, participants acquire
proficiency in Source Documents Review, Composite Structure Classification,
Repair Categories, and intricate knowledge of composite repair design and
criteria. It's noteworthy that all repairs during the practical training
strictly adhere to the guidelines outlined in the Boeing 787 Structural Repair
Manual.
Learning objectives are to be achieved through the following modules:
1. Introduction
to composites
2. Definitions
and applications
3. Health,
safety and environment
4. Facilities,
tooling and equipment
5. Material
handling and storage
6. Reading
technical drawings
7. Reinforced
fibers
8. Matrix
systems, resin & adhesives
9. Material
handling and storage
10. Vacuum
bagging (incl. DVD process)
11. Hot
bonder and thermal survey
12. Machining
of composites structures
13. Composite
Materials Review
14. Introduction
to B787 aircraft composite structures
15. B787
Composite structure classification
16. B787
specific repair material requirements
17. Structural
design considerations
18. Inspection
techniques, damage Assessment & damage mapping
19. Loads and stresses on Composite Structures
20. Composite
bonded Repair Process Analysis
21. Composite
bolted Repair Process Analysis
22. Quick
Composite Repair (QCR)
23. Hands-on
practical exercises bonded repairs (In accordance with SRM chapter 51-73: wet
lay-up and prepreg)
24. Hands-on
practical exercises bolted repairs (In accordance with SRM chapter 51-73)
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